Cold weather working
11th October 2022
As the UK gets sets to face an icy blast of weather from the Artic, here are some top tips on when its OK to place concrete or lay bricks.
As general advice we would not recommend working when temperatures are below 5 degrees and falling unless additional precautions are taken.
Cemex have issued some excellent guidance about the need to protect concrete in cold weather. If young concrete is allowed to cool much below freezing point it will be damaged to such an extent that it will be unfit for use. It should also be noted that even if temperatures do not drop below zero the concrete will develop strength much more slowly than during the warmer months.
Setting in mortar usually occurs at temperatures above 4 degrees C. If mortar is used below this temperature it may not set properly and if water is retained in the joint, frost damage can result.
Fortunately there are relatively few periods in the UK when the daytime air temperature remains below 4 degrees C and if it is below freezing it may be impractical to continue with masonry work in any case; not least because the outdoor water supply will freeze.
However, during the winter months all stocks of bricks and blocks should be covered to provide protection against rain, frost and snow. Bricks or blocks that become saturated should not be used until they have dried out and in cold weather they risk damage if they freeze.
Mortar likewise needs protection during very cold weather. If mortar freezes during storage any frozen material must be discarded. Neither should mortar be laid on frozen surfaces. Anti freeze agents for mortar are not recognised in British or European Standards.
As mortar hardens and develops strength more slowly in cold weather, new masonry, or areas under construction, should be covered and protected from the elements. This is likely to require two layers – thermal protection such as hessian or some form of quilting and a waterproof sheet to stop the under layer getting wet.
Protective covers should not be in contact with the face of the wall to avoid ‘sweating’ and consequent staining. The covers should be secure and kept in place until the mortar dries.
Also dont forget to look after yourself when working outside in cold weather. In many cases its best to postpone the work until the weather improves to avoid the risk of falls due to slippery surfaces on scaffolding, ladders, and work platforms.
Remember to wrap up warm as the body loses up to 30 times more heat in cold wet weather and about 10 per cent of this is lost through the head. Hooded jackets and coats, which keep the head and body warm and dry, and offer multiple layers of insulation which can be added or removed to suit outdoor conditions. When using a hood or hat ensure that this does not affect the fit of any head protection (hardhat).
Gloves should be worn if working in temperatures below 4C and offer thermal and water-resistant protection as well as good grip and flexibility. Good options include insulated gloves with a coating of nitrile material.
Safety footwear should provide warmth, waterproofing, traction and grip to prevent slips and falls on site. The Health and Safety Executive recommends grooved non-slip rubber or neoprene The thermal lining is waterproof to keep the feet warm while enabling them to breathe to prevent overheating.
Lastly be prepared to take more frequent rest breaks and drink warm fluids such as soup or hot drinks